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High speed toothbrush planting machine equipment common failures and solutions

2019-08-21

Yangzhou engel automation equipment co., LTD. The current high-speed toothbrush planting mechanical and electrical control system structure is mainly divided into single-chip microcomputer control system or CNC CNC system. Microcontroller control system to automation system manufacturers integrated supporting services, toothbrush equipment manufacturers independent research and development as a supplement. Performance performance more superior CNC CNC system for delta putnc-h2p and Europe and Japan and other imported brands.

Toothbrush high-speed flocking machine because of this equipment needle disabled parking standard lights to maintain short time will compare (minimum 5 ms), arrive to hasten to parking as a result, the system can not can echo to the standard lights without is given on the screen corresponding to remind, so a user once found equipment without any reminders to suspend the task and display in the normal operation of equipments and operation indicator light is lit, can direct discriminant for disabled parking, or needle sensor fault.

Hair planting machine is a variety of brush products such as toothbrush, hair dye brush, comb, wire brush, fruit cleaning machine roller brush, brush roller and other products of hair planting processing equipment. The earliest for the hand type hair flocking machine, later developed into electric hair flocking machine, with the development of automation, now has developed a variety of CNC high-speed hair flocking machine.

The high speed bristler head of toothbrush is the main mechanical part of bristler. The main action of bristler is to take the bristler, cut the bristler, shape the bristler, tie the bristler and insert the bristler into the hole. The head mainly through connecting rod, CAM structure to achieve the above main action. Equipment positioning accuracy, such as: table positioning accuracy, mechanical structure has no gap, process from slow to fast repeat accuracy, control system with what kind of actuator, with what kind of motor.

The transmission structure of the high-speed toothbrush bristler consists of the main drive shaft and four servo drive shaft systems. The four servo axes are horizontal X axis, vertical Y axis of brush making equipment, Z axis of turning plate and U axis of molting. The coordinates of the XY axis determine the position of the toothbrush hole. The Z axis plays the role of changing the toothbrush to the next toothbrush, and the U axis plays the role of changing the color of the toothbrush. When the spindle motor is running, four electrically controlled servo axes will follow, and when the spindle stops, the other four axes will follow. Spindle speed determines the speed of hair planting, four servo shaft response requirements coordinated drive, otherwise there will be hair removal or hair uneven phenomenon. Apply delta electric co. 's high precision electrical servo control can achieve 1000 times/min hair planting speed, and can do jump hole hair planting.

Do the daily maintenance of the equipment, keep the equipment clean, clean up dust, sundries and wastes in time, add lubricating oil in time, and do the work of anti-wear and anti-rust. Regular inspection of vulnerable parts, timely replacement of excessive wear parts, avoid parts wear impact on product quality. Check the equipment line regularly and replace the worn line in time.

Operators should frequently add lubricating oil to the moving parts of the shaper to reduce mechanical wear. Regularly check whether the screw is loose, should be timely locked. Keep guide rail and screw clean, avoid debris adhesion to guide rail or screw, affect the accuracy of work positioning. Ensure the electrical box to work in a ventilated environment, avoid damp or high temperature environment, prevent the electrical box from violent vibration. The electrical box cannot work in the environment of strong electromagnetic field.

The four servo axes are horizontal X axis, vertical Y axis, Z axis and U axis. The coordinates of the XY axis determine the position of the toothbrush hole. The Z axis of the brush making equipment plays the role of changing the toothbrush to the next toothbrush, and the U axis plays the role of changing the color of the toothbrush. When the spindle motor is running, four electrically controlled servo axes will follow, and when the spindle stops, the other four axes will follow. Spindle speed determines the speed of hair planting, four servo shaft response requirements coordinated drive, otherwise there will be hair removal or hair uneven phenomenon.

At present, the mechanical and electrical control system structure is mainly divided into single chip microcomputer control system or CNC CNC system. Microcontroller control system to automation system manufacturers integrated supporting services, toothbrush equipment manufacturers independent research and development as a supplement. Performance performance more superior CNC CNC system for delta putnc-h2p and Europe and Japan and other imported brands.

Yangzhou engel automation equipment co., LTD. The main products are: toothbrush flocking machine, toothbrush high-speed flocking machine, automatic toothbrush bronzing machine our website: www.yzsmsy.com


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